Author Archives: Jay

E-bike solar charging rack

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Solar EbikeAn electric powered bike makes it easier to go up hills, and can turn a ride to the train station from a workout into a commute. Typically however, the batteries need to be plugged in to charge after your trip. Although electricity is cheap, this does require that you have removable batteries (or wheel your bike into the house or bring a charger outside). I decided to use the sun to recharge my bike, seeing as how I would be parking my bike outside at a train station all day. This way, it can be fully charged and ready for the ride home when I return. Continue reading →

Bike Lighting: $15

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Front Headlight In case I need to commute home after dark on my electric bike, I added a front headlight (5 watt MR11 halogen) and a rear tail light (Red LED tail light for “off-road” use). The front headlight enclosure was designed to be used on a bike, and included a nice mounting bracket and enough cord that I could harvest some to run to the rear tail light. Black zip-ties hold the wires to the frame. The rear tail light had no enclosure, so I soldered the wire directly to it and epoxied it into the back of my rear rack. Both lights run off of only one of the 12v batteries through a 5A blade fuse and an automotive switch mounted under the battery pack. Continue reading →

The $175 Electric Bike

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Electric Bike
Electric bikes are expensive. Even if you buy the cheapest electric bike you can find on deep discount at walmart, it costs $300. (Formerly $400 before they deeply discounted it.) I decided to build my own out of surplus parts and things I could buy at the local Ace Hardware for less than $300. (Mostly, for the fun of the build.)

So, I bought a surplus motor controller, handlebar mounted throttle, and a 250 watt electric motor. I bolted the motor to the front of my used $20 bike, built a battery holder out of PVC pipes, and made a vacuum formed cover.
Continue reading →

Vacuuform Battery Cover

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battery_holder_cardboard_toolAfter building a PVC pipe battery holder for my electric bike, I used a vacuum form machine to make a polystyrene battery cover. I built up a cheap tool form using cardboard (which turned out to be too week, but it was quick).

Vacuum form complete

Vacuum form complete


As the vacuum was forming the polystyrene around the cardboard the box started to deform so I had to release the vacuum before the styrene had fully formed itself to the PVC pipes, but it got close enough to be screw mounted. Continue reading →

Ubuntu 8.04 SSH login slow

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SSH Login to my Ubuntu 8.04 machine was slow. (It would delay about 5 seconds after I issued the ssh command for the remote machine to request a password.) I believe this is because the remote machine is on my home network, and I have set up it’s hostname using host entries instead of having a true DNS name.
I edited the /etc/init.d/sshd_config file and added the single line:
UseDNS no
which fixed this problem as soon as I restarted the SSH server, with
sudo /etc/init.d/ssh restart

Acer Aspire One D150 – Ubuntu 9.04 Jaunty Linux

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Installing Ubuntu 9.04 (Jaunty) on an Acer Aspire One (Model D150) worked quite well. I had to use an external USB CD-Rom Drive as the Aspire One does not have a built in drive, but after enabling the “Press F12 to choose boot device” menu in the system BIOS I was able to boot off of the external USB CD-Rom drive.
Ubuntu worked well with all the major hardware (video, wifi,wired-ethernet, soundcard, and webcam) and the only hiccup was with the built in microphone, which did not work out of the box (the microphone jack would work, just not the built in microphone.)

To get the built in microphone working, I had to install the latest version of the ALSA driver following the instructions I found in post 28 on this thread, as copied below:

So I downloaded alsa-driver-1.0.20.tar.bz2 from

http://www.alsa-project.org/main/index.php/Main_Page

I unzipped the package, I entered into the main directory of the package and then I typed:

sudo apt-get install build-essential ncurses-dev
./configure –with-cards=hda-intel
make
sudo make install

Then I edited /etc/modprobe.d/alsa-base.conf and I added at the end of file the line:
options snd-hda-intel model=acer-aspire

After the reboot I adjusted the audio preferences in this way:

Device: HDA Intel (Alsa mixer)
Preferences: The first 3 items and last 2 items (Front Mic is disabled!!!)
Input Sources is set as default at Mic (not Front Mic!!!).

Finally check that System->Preferences->Sound->Sound Capture is set to “HDA Intel ALC272 Analog(ALSA)” not “ALSA”

Electric Bicycle power circuit

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Bolting a DC motor to the front basket of a bike and running a chain to the front wheel takes care of the mechanical linkage needed to make an electric powered bicycle, but you also need to provide power to the motor, and control that power in some way.
Luckily, the same place that sold me the 250 watt motor also sold a 40 amp speed controler. (It cost $33, or more than any single other part of my e-bike project.)
40A motor controller

The speed controler is controlled by most standard e-bike throttles, such as this one from Currie Technologies. I also attached two 12v 5AH batteries in series to provide 24 volts. Because I calculated that my 250 watt motor running at 24 volts would draw approximately 10 amps, (250/24 = 10.4), I added a 15 amp fuse to the circuit. (The first 15A fuse was replaced by a second 15 amp fuse after it saved my speed controler from damage when I accidentally reversed the polarity on the power…)
Continue reading →